Tag: supply chain

Responsibility, wellbeing and trust during the COVID-19 outbreak

Engineers in PPE working at Drax Power Station

We are living through unprecedented times. Coronavirus is having far reaching effects on all industries not just here in the UK, but around the world. At Drax, we take our responsibilities as a member of critical national infrastructure and as an essential service provider very seriously. We are committed to maintaining a continuous, stable and reliable electricity supply for millions of homes and businesses in the UK.

The wellbeing of our people

Firstly, I’d like to thank our employees, contractors, supply chain workers and their families as well as the communities in the UK and US in which we operate, for their fantastic support and continued hard work during these difficult and uncertain times. Our employees’ health and wellbeing are vital, and we’re working hard to ensure we are supporting them with both their physical and mental health, whether working at home or at one of our sites.

Engineer maintaining equipment in Drax Power Station

Engineer maintaining equipment in Drax Power Station [Click to view/download]

Across all our sites we are have implemented strategies to reduce the chances of people spreading the virus and have operational plans in place to ensure continued delivery of power into the grid.

Power station resilience

At Drax Power Station, the UK’s largest power station, largest decarbonisation project in Europe and biggest source of renewable power into the national grid, we have arranged for the separation of key operational teams and employees so that they are physically distanced from each other. We have moved as many employees as possible to work from home, so that there are fewer people in our workplaces reducing the risk of the spread of infection, should it arise. We have strict controls on visitors to the site and on our contractors and suppliers. Our resilience teams are working well and we have contingency plans in place to manage risks associated with colleague absences.

We have closed the visitor centres at Cruachan pumped storage hydro power station and Tongland hydro power station in Scotland, as well as at Drax Power Station in North Yorkshire. We have also stopped all but critically important travel between our sites.

Our supply chain

Sustainable biomass wood pellets destined for Drax Power Station unloaded from the Zheng Zhi bulk carrier at ABP Immingham [Click to view/download]

It is vital we maintain a resilient supply chain for the sustainably sourced biomass wood pellets required to produce electricity at Drax Power Station, the country’s largest power station. We’re working closely with our suppliers in the US and Europe to maintain biomass supplies as well as with rail and port infrastructure in the US and UK to ensure continuity of supply.

Just last week Associated British Ports (ABP) and Drax received and unloaded the largest ever shipment of sustainable biomass to arrive at the Port of Immingham in the UK’s Humber region. The vessel transported 63,907 tonnes of Drax’s wood pellets from the US Port of Greater Baton Rouge in Louisiana. The consignment supplies Drax Power Station with enough renewable fuel to generate electricity for 1.3 million homes.

Our three wood pellet manufacturing plants are running well, with US authorities classifying our employees as key workers. The same is the case for our rail freight partners on both sides of the Atlantic. In the UK, GB Railfreight recognises the strategic importance of biomass deliveries to Drax Power Station.

Our customers

Businesses – both large and small – are feeling the economic effects of this virus. Our employees involved with the supply of electricity, gas and energy services to organisations are working hard to support them. More information can be found via these links:

We are working closely with BEIS, HM Treasury and our trade associations to explore how government and industry can further support business through this challenging time. Organisations facing financial difficultly can access the unprecedented level of support already announced by the Chancellor, Rishi Sunak via:

Drax employee in high visibility clothing on the telephone

Drax employee in high visibility clothing on the telephone [Click to view/download]

Leadership

Our Executive Committee is meeting regularly via video conference to discuss our contingency planning as the situation changes. We are working closely with the UK, US state and Canadian governments, National Grid and Ofgem to ensure that we remain up to date with the latest advice and that we are prepared for any further escalation.

This is an unprecedented time for the UK and the world. Rest assured that Drax’s critical national infrastructure and essential service operations, as well as its employees, are working hard 24/7 to make sure individuals, families, businesses and organisations are supplied with the vital electricity needed to keep the country running.

What is LNG and how is it cutting global shipping emissions?

Oil tanker, Gas tanker operation at oil and gas terminal.

Shipping is widely considered the most efficient form of cargo transport. As a result, it’s the transportation of choice for around 90% of world trade. But even as the most efficient, it still accounts for roughly 3% of global carbon dioxide (CO2) emissions.

This may not sound like much, but it amounts to 1 billion tonnes of COand other greenhouse gases per year – more than the UK’s total emissions output. In fact, if shipping were a country, it would be the sixth largest producer of greenhouse gas (GHG) emissions. And unless there are drastic changes, emissions related to shipping could increase from between 50% and 250% by 2050.

As well as emitting GHGs that directly contribute towards the climate emergency, big ships powered by fossil fuels such as bunker fuel (also known as heavy fuel oil) release other emissions. These include two that can have indirect impacts – sulphur dioxide (SO2) and nitrogen oxides (NOx). Both impact air quality and can have human health and environmental impacts.

As a result, the International Maritime Organization (IMO) is introducing measures that will actively look to force shipping companies to reduce their emissions. In January 2020 it will bring in new rules that dictate all vessels will need to use fuels with a sulphur content of below 0.5%.

One approach ship owners are taking to meet these targets is to fit ‘scrubbers’– devices which wash exhausts with seawater, turning the sulphur oxides emitted from burning fossil fuel oils into harmless calcium sulphate. But these will only tackle the sulphur problem, and still mean that ships emit CO2.

Another approach is switching to cleaner energy alternatives such as biofuels, batteries or even sails, but the most promising of these based on existing technology is liquefied natural gas, or LNG.

What is LNG?

In its liquid form, natural gas can be used as a fuel to power ships, replacing heavy fuel oil, which is more typically used, emissions-heavy and cheaper. But first it needs to be turned into a liquid.

To do this, raw natural gas is purified to separate out all impurities and liquids. This leaves a mixture of mostly methane and some ethane, which is passed through giant refrigerators that cool it to -162oC, in turn shrinking its volume by 600 times.

The end product is a colourless, transparent, non-toxic liquid that’s much easier to store and transport, and can be used to power specially constructed LNG-ready ships, or by ships retrofitted to run on LNG. As well as being versatile, it has the potential to reduce sulphur oxides and nitrogen oxides by 90 to 95%, while emitting 10 to 20% less COthan heavier fuel alternatives.

The cost of operating a vessel on LNG is around half that of ultra-low sulphur marine diesel (an alternative fuel option for ships aiming to lower their sulphur output), and it’s also future-proofed in a way that other low-sulphur options are not. As emissions standards become stricter in the coming years, vessels using natural gas would still fall below any threshold.

The industry is starting to take notice. Last year 78 vessels were fitted to run on LNG, the highest annual number to date.

One company that has already embraced the switch to LNG is Estonia’s Graanul Invest. Europe’s largest wood pellet producer and a supplier to Drax Power Station, Graanul is preparing to introduce custom-built vessels that run on LNG by 2020.

The new ships will have the capacity to transport around 9,000 tonnes of compressed wood pellets and Graanul estimates that switching to LNG has the potential to lower its COemissions by 25%, to cut NOx emissions by 85%, and to almost completely eliminate SOand particulate matter pollution.  

Is LNG shipping’s only viable option?

LNG might be leading the charge towards cleaner shipping, but it’s not the only solution on the table. Another potential is using advanced sail technology to harness wind, which helps power large cargo ships. More than just an innovative way to upscale a centuries-old method of navigating the seas, it is one that could potentially be retrofitted to cargo ships and significantly reduce emissions.

Drax is currently taking part in a study with the Smart Green Shipping Alliance, Danish dry bulk cargo transporter Ultrabulk and Humphreys Yacht Design, to assess the possibility of retrofitting innovative sail technology onto one of its ships for importing biomass.

Manufacturers are also looking at battery power as a route to lowering emissions. Last year, boats using battery-fitted technology similar to that used by plug-in cars were developed for use in Norway, Belgium and the Netherlands, while Dutch company Port-Liner are currently building two giant all-electric barges – dubbed ‘Tesla ships’ – that will be powered by battery packs and can carry up to 280 containers.

Then there are projects exploring the use of ammonia (which can be produced from air and water using renewable electricity), and hydrogen fuel cell technology. In short, there are many options on the table, but few that can be implemented quickly, and at scale – two things which are needed by the industry. Judged by these criteria, LNG remains the frontrunner.

There are currently just 125 ships worldwide using LNG, but these numbers are expected to increase by between 400 and 600 by 2020. Given that the world fleet boasts more than 60,000 commercial ships, this remains a drop in the ocean, but with the right support it could be the start of a large scale move towards cleaner waterways.

Better sustainability certification standards for healthier forests

Mushrooms in a sustainably managed forest.

An increasing percentage of compressed wood pellets used at Drax Power Station are sourced from its own pellet plants in the southern US, but most biomass still comes from external suppliers.

In order to improve its sustainability systems, Drax has been encouraging suppliers to achieve Sustainable Biomass Program (SBP) certification. In the Baltics – a heavily forested region that has long been a source of renewable fuel – this rigorous auditing and certification process identified a new issue with certain types of raw material. The key to solving this problem was not just looking in the right places, but asking the right questions.

A surprising issue

In both Estonia and Latvia, around half the land is forested, so they’re countries in which wood has always played a huge part, not only for society but for the economy. And because it’s so important, it’s well protected by both governments.

“Latvia and Estonia have very strong forest legislation,” says Laura Craggs, Sustainability Compliance Manager at Drax. “You cannot harvest any site without the government giving you written permission.”

So, when it came to Laura’s attention that all forest product manufacturers and users in the region could be using wood from protected forestland called Woodland Key Habitats, it was a surprise.

Certification step change

This issue was raised thanks to Drax’s efforts to improve sustainability standards. Drax has always maintained a rigorous vetting process for suppliers to ensure they operate with sustainable practices. But the creation of the Sustainable Biomass Program (SBP), a unique certification scheme for woody biomass used in industrial, large-scale energy production, has further improved this.

“SBP raises the bar slightly. It looks at each pellet plant and says ‘these are the standards to meet, show us how you meet them’,” says Craggs. While not a huge departure from the process Drax used previously, there was one added step in the SBP process that in Latvia proved crucial: stakeholder engagement.

The SBP has introduced regional risk assessments, which are conducted by appointed working bodies tasked with, amongst many other things, reaching out to relevant stakeholders in a country or region to assess whether there are any sustainability issues. In Latvia, it was this that brought up the possibility of Woodland Key Habitats being affected.

Identifying it as an issue, however, did not mean it was easy to investigate – in Latvia, Woodland Key Habitats aren’t mapped. Craggs explains: “You can’t avoid these areas if you don’t know where they are.”

Mapping the unknown

Latbio (the Latvian Bioenergy association), an environmental stakeholder group, were the first to respond to the issue raised by NGOs and commissioned a mapping programme to define where Woodland Key Habitats might be found. This mapping involved highlighting the potentially risky areas where Woodland Key Habitats could be, through identifying certain ages and species of forests.

“All roundwood entering a pellet plant is now being checked to ensure it’s not from a Woodland Key Habitat before being brought onto site,” says Craggs. “When you get a delivery of wood, there’s a specific code that comes with it telling you exactly where it came from. What Drax suppliers are now doing is, if the code is from a risky area, they’re rejecting it.”

As the mapping of the risky areas is, by nature, overly prudent, it is important to carry out further checks, as many of the forest areas highlighted as risky may not actually be Woodland Key Habitats. This mapping was followed up by teams of biologists who went to the potential at-risk areas and made more detailed studies, looking for indicators of a valuable biotope, like the presence of lichens, mosses or old growth trees. This work has now been developed into a checklist which harvesting companies can carry out prior to harvesting in these risky areas. If the checklist shows the area has many of the characteristics of a Woodland Key Habitat, the low value roundwood cannot be purchased by the pellet plant. The process has already had a huge effect in raising awareness and training in identifying Woodland Key Habitats.

With these standards in place, the SBP can roll out a more rigorous degree of woodland sustainability certification. The data is then published on their website for full public scrutiny – meaning anyone can check that biomass material is coming from sustainable sources.

Read the Estonia catchment area analysis here, and the Lativa analysis here. These form part of a series of catchment area analyses around the forest biomass pellet plants supplying Drax Power Station with renewable fuel. Others in the series can be found here